Malešević, Zoranka

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Analiza trenutnog stanja i ocena integriteta cevovoda na hidroelektrani Pirot

Arsić, Miodrag; Malešević, Zoranka; Mladenović, Mladen; Savić, Zoran; Bošković, Goran

(Institut IMK "14. oktobar", Kruševac, 2017)

TY  - JOUR
AU  - Arsić, Miodrag
AU  - Malešević, Zoranka
AU  - Mladenović, Mladen
AU  - Savić, Zoran
AU  - Bošković, Goran
PY  - 2017
UR  - http://rims.institutims.rs/handle/123456789/313
AB  - Hidroelektrana Pirot, koja je izgrađena 1990 godine, je akumulaciona elektrana derivacionog tipa, koja se sastoji od dva nadzemna vertikalna agregata sa Francis turbinama nominalne snage 41,5 MW, proizvedene u Češkoj Republici, tunela i ukopanog cevovoda ukupne dužine 2030 m i prečnika od Ø 3000 mm do Ø 3500 mm. Cevovod debljine lima 22 mm je izrađen od čelika kvaliteta S275J2G3 (stara oznaka Č.0462). Maksimalni pritisak u njemu ispred turbinskog zatvarača je 2,5 MP. Cevovod je projektovan i izgrađen bez ankernih blokova na prelomima, što pretstavlja retkost u svetu. Na cevovodu se u kontinuitetu od završetka izgradnje i puštanja u rad sprovode geodetska merenja kada je cevovod prazan i neopterećen hidrostatickim pritiskom i kada je cevovod pun. Pregledom i analizom dobijenih podataka o pomeranjima duz trase cevovoda utvrđeno je da od 2003-2004 godine postoje znatno veće razlike u pomeranjima za pun i prazan cevovod, nego u prethodnom periodu. Te razlike se prvenstveno odnose na tangencijalna pomeranja za temena oznake 6, 7 i 8, koja se u odnosu na period do 2002 godine kreću od 3 mm za teme 8 do 5 mm za teme 6. Pored geodetskih merenja u kontinuitetu se, sa unutrašnje strane cevovoda, sprovode i merenja promena horizontalnih i vertikalnih prečnika. Iz tih podataka se moze videti da u periodu 2003-2004 godine postoji i značajan trend povečanja horizontalnih, kao i manje izraženo smanjenje vertikalnih prečnika. U radu je izvršena analiza trenutnog stanja i ocena integriteta cevovoda kao celine na osnovu rezultata ispitivanja vitalnog sučeonog zavarenog spoja metodama bez razaranja u zoni preloma na stacionaži - dužini cevovoda 1+263 m (vizuelno ispitivanje, ispitivanje magnetnim česticama, ispitivanje penetrantima, ispitivanje ultrazvukom, radiografsko ispitivanje, metalografsko ispitivanje metodom replika).
AB  - Hydro power plant Pirot, which was built in 1990, is an accumulation-derivative power plant, which consists of 2 above-ground vertical hydroelectric generating sets that contain Francis turbines with nominal power of 41,5 MW, manufactured in Czech Republic, a tunnel and a sunken pipeline with overall length of 2.030 m and diameter that ranges from 3.000 to 3.500 m. Pipes have been made of S275J2G3 steel. Pipe wall is 22 mm thick. Maximum pressure of 2.5 MPa occurs in front of the turbine cover. Pipeline has been designed and built without anchor blocks at curvatures, which is a rarity elsewhere. Geodetic measurements have been conducted permanently from the day the assembly was finished and pipeline was put into service, both when pipeline is empty and unloaded by hydrostatic pressure and when it is full. Analysis of obtained data regarding the movements along the pipeline route showed that from year 2003 there are significantly higher differences in movements comparing the situations when the pipeline is full and when it is empty in comparison with the previous period. Those differences primarily refer to tangential movements of vertices marked with numbers 6, 7 and 8, which, compared to the period until year 2002, are in the range from 3 mm for vertex 8 to 5 mm for vertex 6. Apart from geodetic measurements, the measurement of pipe diameter in 2 directions is also being carried out permanently. Those data show that from year 2003 the diameter in horizontal direction started to increase significantly, while at the same time the diameter in vertical direction started to decrease less significantly. This paper contains the analysis of current state and integrity evaluation of the pipeline as a whole on the basis of results of non-destructive tests performed on the vital butt-welded joint in the curvature area at chainage 1+263 m (visual testing, magnetic particle testing, penetrant testing, ultrasonic testing, radiographic testing, metallographic replication testing.
PB  - Institut IMK "14. oktobar", Kruševac
T2  - IMK-14 - Istraživanje i razvoj
T1  - Analiza trenutnog stanja i ocena integriteta cevovoda na hidroelektrani Pirot
T1  - Analysis of current state and integrity evaluation of the pipeline at hydro power plant 'Pirot'
EP  - 14
IS  - 1
SP  - 9
VL  - 23
DO  - 10.5937/IMK1701009A
ER  - 
@article{
author = "Arsić, Miodrag and Malešević, Zoranka and Mladenović, Mladen and Savić, Zoran and Bošković, Goran",
year = "2017",
abstract = "Hidroelektrana Pirot, koja je izgrađena 1990 godine, je akumulaciona elektrana derivacionog tipa, koja se sastoji od dva nadzemna vertikalna agregata sa Francis turbinama nominalne snage 41,5 MW, proizvedene u Češkoj Republici, tunela i ukopanog cevovoda ukupne dužine 2030 m i prečnika od Ø 3000 mm do Ø 3500 mm. Cevovod debljine lima 22 mm je izrađen od čelika kvaliteta S275J2G3 (stara oznaka Č.0462). Maksimalni pritisak u njemu ispred turbinskog zatvarača je 2,5 MP. Cevovod je projektovan i izgrađen bez ankernih blokova na prelomima, što pretstavlja retkost u svetu. Na cevovodu se u kontinuitetu od završetka izgradnje i puštanja u rad sprovode geodetska merenja kada je cevovod prazan i neopterećen hidrostatickim pritiskom i kada je cevovod pun. Pregledom i analizom dobijenih podataka o pomeranjima duz trase cevovoda utvrđeno je da od 2003-2004 godine postoje znatno veće razlike u pomeranjima za pun i prazan cevovod, nego u prethodnom periodu. Te razlike se prvenstveno odnose na tangencijalna pomeranja za temena oznake 6, 7 i 8, koja se u odnosu na period do 2002 godine kreću od 3 mm za teme 8 do 5 mm za teme 6. Pored geodetskih merenja u kontinuitetu se, sa unutrašnje strane cevovoda, sprovode i merenja promena horizontalnih i vertikalnih prečnika. Iz tih podataka se moze videti da u periodu 2003-2004 godine postoji i značajan trend povečanja horizontalnih, kao i manje izraženo smanjenje vertikalnih prečnika. U radu je izvršena analiza trenutnog stanja i ocena integriteta cevovoda kao celine na osnovu rezultata ispitivanja vitalnog sučeonog zavarenog spoja metodama bez razaranja u zoni preloma na stacionaži - dužini cevovoda 1+263 m (vizuelno ispitivanje, ispitivanje magnetnim česticama, ispitivanje penetrantima, ispitivanje ultrazvukom, radiografsko ispitivanje, metalografsko ispitivanje metodom replika)., Hydro power plant Pirot, which was built in 1990, is an accumulation-derivative power plant, which consists of 2 above-ground vertical hydroelectric generating sets that contain Francis turbines with nominal power of 41,5 MW, manufactured in Czech Republic, a tunnel and a sunken pipeline with overall length of 2.030 m and diameter that ranges from 3.000 to 3.500 m. Pipes have been made of S275J2G3 steel. Pipe wall is 22 mm thick. Maximum pressure of 2.5 MPa occurs in front of the turbine cover. Pipeline has been designed and built without anchor blocks at curvatures, which is a rarity elsewhere. Geodetic measurements have been conducted permanently from the day the assembly was finished and pipeline was put into service, both when pipeline is empty and unloaded by hydrostatic pressure and when it is full. Analysis of obtained data regarding the movements along the pipeline route showed that from year 2003 there are significantly higher differences in movements comparing the situations when the pipeline is full and when it is empty in comparison with the previous period. Those differences primarily refer to tangential movements of vertices marked with numbers 6, 7 and 8, which, compared to the period until year 2002, are in the range from 3 mm for vertex 8 to 5 mm for vertex 6. Apart from geodetic measurements, the measurement of pipe diameter in 2 directions is also being carried out permanently. Those data show that from year 2003 the diameter in horizontal direction started to increase significantly, while at the same time the diameter in vertical direction started to decrease less significantly. This paper contains the analysis of current state and integrity evaluation of the pipeline as a whole on the basis of results of non-destructive tests performed on the vital butt-welded joint in the curvature area at chainage 1+263 m (visual testing, magnetic particle testing, penetrant testing, ultrasonic testing, radiographic testing, metallographic replication testing.",
publisher = "Institut IMK "14. oktobar", Kruševac",
journal = "IMK-14 - Istraživanje i razvoj",
title = "Analiza trenutnog stanja i ocena integriteta cevovoda na hidroelektrani Pirot, Analysis of current state and integrity evaluation of the pipeline at hydro power plant 'Pirot'",
pages = "14-9",
number = "1",
volume = "23",
doi = "10.5937/IMK1701009A"
}
Arsić, M., Malešević, Z., Mladenović, M., Savić, Z.,& Bošković, G.. (2017). Analiza trenutnog stanja i ocena integriteta cevovoda na hidroelektrani Pirot. in IMK-14 - Istraživanje i razvoj
Institut IMK "14. oktobar", Kruševac., 23(1), 9-14.
https://doi.org/10.5937/IMK1701009A
Arsić M, Malešević Z, Mladenović M, Savić Z, Bošković G. Analiza trenutnog stanja i ocena integriteta cevovoda na hidroelektrani Pirot. in IMK-14 - Istraživanje i razvoj. 2017;23(1):9-14.
doi:10.5937/IMK1701009A .
Arsić, Miodrag, Malešević, Zoranka, Mladenović, Mladen, Savić, Zoran, Bošković, Goran, "Analiza trenutnog stanja i ocena integriteta cevovoda na hidroelektrani Pirot" in IMK-14 - Istraživanje i razvoj, 23, no. 1 (2017):9-14,
https://doi.org/10.5937/IMK1701009A . .
1

Integrity assessment of regulation system pipeline elements in hydroelectric generating set a6 of hydro power plant 'djerdap 1'

Međo, Bojan; Arsić, Miodrag; Rakin, Marko; Sedmak, Simon; Malešević, Zoranka; Savić, Zoran

(Institut za ispitivanje materijala, Beograd, 2016)

TY  - JOUR
AU  - Međo, Bojan
AU  - Arsić, Miodrag
AU  - Rakin, Marko
AU  - Sedmak, Simon
AU  - Malešević, Zoranka
AU  - Savić, Zoran
PY  - 2016
UR  - http://rims.institutims.rs/handle/123456789/303
AB  - Vertical Kaplan turbines with nominal power of 176 MW manufactured in Russia are installed in 6 hydroelectric generating sets at hydro power plant 'Djerdap 1' (Kladovo, Serbia). Most of the components are made of materials in accordance to GOST and ASTM standards. During rehabilitation of hydroelectric generating set, the analysis of the current state and integrity assessment of turbine regulation system pipeline required non-destructive tests on parent material and welded joints between pipes and pipes-elbows. The purpose of the regulation system, comprising of the pipeline for the turbine regulator oil supply, is to open and close vanes of the guide vane apparatus and to regulate the position of runner blades and their number of revolutions. Internal pressure in the regulation system is p = 4 MPa. Structural integrity is a recent scientific and engineering discipline which in broader sense comprises state analysis and behaviour diagnostics, service life assessment and rehabilitation of structures, meaning that beside the usual situation where structural integrity assessment is required when flaws are detected by non-destructive testing, this discipline is also includes stress state analysis. This approach is especially important for welded structures, since cracktype flaws can originate from welding and from unfavourable service conditions. In this paper, the results of non-destructive tests referring to the lack of penetration in roots of butt-welded joints between pipes and pipes-elbows, as well as tensile test results of technical specimens with reinforcements and in specimens with parallel machined sides and standard dimensions, are presented in order to carry out the integrity assessment of the turbine regulation system pipeline of hydroelectric generating set A6 at hydro power plant Djerdap 1. Results of analytical strength calculation of butt-welded joints between 2 pipes, and pipe-elbow with a lack of penetration in the root are also presented.
PB  - Institut za ispitivanje materijala, Beograd
T2  - Structural Integrity and Life
T1  - Integrity assessment of regulation system pipeline elements in hydroelectric generating set a6 of hydro power plant 'djerdap 1'
EP  - 78
IS  - 2
SP  - 71
VL  - 16
UR  - https://hdl.handle.net/21.15107/rcub_technorep_3159
ER  - 
@article{
author = "Međo, Bojan and Arsić, Miodrag and Rakin, Marko and Sedmak, Simon and Malešević, Zoranka and Savić, Zoran",
year = "2016",
abstract = "Vertical Kaplan turbines with nominal power of 176 MW manufactured in Russia are installed in 6 hydroelectric generating sets at hydro power plant 'Djerdap 1' (Kladovo, Serbia). Most of the components are made of materials in accordance to GOST and ASTM standards. During rehabilitation of hydroelectric generating set, the analysis of the current state and integrity assessment of turbine regulation system pipeline required non-destructive tests on parent material and welded joints between pipes and pipes-elbows. The purpose of the regulation system, comprising of the pipeline for the turbine regulator oil supply, is to open and close vanes of the guide vane apparatus and to regulate the position of runner blades and their number of revolutions. Internal pressure in the regulation system is p = 4 MPa. Structural integrity is a recent scientific and engineering discipline which in broader sense comprises state analysis and behaviour diagnostics, service life assessment and rehabilitation of structures, meaning that beside the usual situation where structural integrity assessment is required when flaws are detected by non-destructive testing, this discipline is also includes stress state analysis. This approach is especially important for welded structures, since cracktype flaws can originate from welding and from unfavourable service conditions. In this paper, the results of non-destructive tests referring to the lack of penetration in roots of butt-welded joints between pipes and pipes-elbows, as well as tensile test results of technical specimens with reinforcements and in specimens with parallel machined sides and standard dimensions, are presented in order to carry out the integrity assessment of the turbine regulation system pipeline of hydroelectric generating set A6 at hydro power plant Djerdap 1. Results of analytical strength calculation of butt-welded joints between 2 pipes, and pipe-elbow with a lack of penetration in the root are also presented.",
publisher = "Institut za ispitivanje materijala, Beograd",
journal = "Structural Integrity and Life",
title = "Integrity assessment of regulation system pipeline elements in hydroelectric generating set a6 of hydro power plant 'djerdap 1'",
pages = "78-71",
number = "2",
volume = "16",
url = "https://hdl.handle.net/21.15107/rcub_technorep_3159"
}
Međo, B., Arsić, M., Rakin, M., Sedmak, S., Malešević, Z.,& Savić, Z.. (2016). Integrity assessment of regulation system pipeline elements in hydroelectric generating set a6 of hydro power plant 'djerdap 1'. in Structural Integrity and Life
Institut za ispitivanje materijala, Beograd., 16(2), 71-78.
https://hdl.handle.net/21.15107/rcub_technorep_3159
Međo B, Arsić M, Rakin M, Sedmak S, Malešević Z, Savić Z. Integrity assessment of regulation system pipeline elements in hydroelectric generating set a6 of hydro power plant 'djerdap 1'. in Structural Integrity and Life. 2016;16(2):71-78.
https://hdl.handle.net/21.15107/rcub_technorep_3159 .
Međo, Bojan, Arsić, Miodrag, Rakin, Marko, Sedmak, Simon, Malešević, Zoranka, Savić, Zoran, "Integrity assessment of regulation system pipeline elements in hydroelectric generating set a6 of hydro power plant 'djerdap 1'" in Structural Integrity and Life, 16, no. 2 (2016):71-78,
https://hdl.handle.net/21.15107/rcub_technorep_3159 .
1

Effect of locally damaged elbow segments on the integrity and reliability of the heating system

Sedmak, Simon; Arsić, Miodrag; Bošnjak, Srđan; Malešević, Zoranka; Savić, Zoran; Radu, D.

(Institut za ispitivanje materijala, Beograd, 2016)

TY  - JOUR
AU  - Sedmak, Simon
AU  - Arsić, Miodrag
AU  - Bošnjak, Srđan
AU  - Malešević, Zoranka
AU  - Savić, Zoran
AU  - Radu, D.
PY  - 2016
UR  - http://rims.institutims.rs/handle/123456789/288
AB  - This paper presents the integrity and reliability evaluation of the heating system as a whole, based on results of metallographic tests performed on parent material and the ultrasonic measurement of wall thickness of elbows made of steel St 35.8.
PB  - Institut za ispitivanje materijala, Beograd
T2  - Structural Integrity and Life
T1  - Effect of locally damaged elbow segments on the integrity and reliability of the heating system
EP  - 170
IS  - 3
SP  - 167
VL  - 16
UR  - https://hdl.handle.net/21.15107/rcub_rims_288
ER  - 
@article{
author = "Sedmak, Simon and Arsić, Miodrag and Bošnjak, Srđan and Malešević, Zoranka and Savić, Zoran and Radu, D.",
year = "2016",
abstract = "This paper presents the integrity and reliability evaluation of the heating system as a whole, based on results of metallographic tests performed on parent material and the ultrasonic measurement of wall thickness of elbows made of steel St 35.8.",
publisher = "Institut za ispitivanje materijala, Beograd",
journal = "Structural Integrity and Life",
title = "Effect of locally damaged elbow segments on the integrity and reliability of the heating system",
pages = "170-167",
number = "3",
volume = "16",
url = "https://hdl.handle.net/21.15107/rcub_rims_288"
}
Sedmak, S., Arsić, M., Bošnjak, S., Malešević, Z., Savić, Z.,& Radu, D.. (2016). Effect of locally damaged elbow segments on the integrity and reliability of the heating system. in Structural Integrity and Life
Institut za ispitivanje materijala, Beograd., 16(3), 167-170.
https://hdl.handle.net/21.15107/rcub_rims_288
Sedmak S, Arsić M, Bošnjak S, Malešević Z, Savić Z, Radu D. Effect of locally damaged elbow segments on the integrity and reliability of the heating system. in Structural Integrity and Life. 2016;16(3):167-170.
https://hdl.handle.net/21.15107/rcub_rims_288 .
Sedmak, Simon, Arsić, Miodrag, Bošnjak, Srđan, Malešević, Zoranka, Savić, Zoran, Radu, D., "Effect of locally damaged elbow segments on the integrity and reliability of the heating system" in Structural Integrity and Life, 16, no. 3 (2016):167-170,
https://hdl.handle.net/21.15107/rcub_rims_288 .
2