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Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support

Authorized Users Only
2009
Authors
Bošnjak, Srđan
Zrnić, Nenad
Simonović, Aleksandar
Momčilović, Dejan
Article (Published version)
Metadata
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Abstract
This paper describes the failure analysis results of the bucket wheel excavator (BWE) portal tie-rod support. The results of finite elements analysis (FEA) point out the occurrence of pronounced stress concentration, whereby multiple stresses in the failure zone exceed the yield stress of the basic material. Experimental investigation on fracture surfaces by scanning electron microscope (SEM) and light microscope (LM) revealed the existence of porosities and inclusions in the weld metal. Moreover, various types of fracture (fatigue, transition, brittle) and their uneven fraction observed on fracture surfaces are induced by structural characteristics of the base metal, welding technology and the construction itself. Based on the presented results it is conclusive that the failure of the support was the consequence of superposition of the negative effects caused by inadequate shaping and dimensioning of the support assembly for given load conditions, as well as influences of mentioned de...fects of the metal weld structure.

Keywords:
Finite element analysis / Failure analysis / Bucket wheel excavator / Accident investigations
Source:
Engineering Failure Analysis, 2009, 16, 3, 740-750
Publisher:
  • Pergamon-Elsevier Science Ltd, Oxford
Funding / projects:
  • Razvoj mašina visokih performansi i metoda za identifikaciju njihovog odziva na unutrašnje i spoljašnje poremećaje (RS-14052)

DOI: 10.1016/j.engfailanal.2008.06.006

ISSN: 1350-6307

WoS: 000263709700007

Scopus: 2-s2.0-58549101875
[ Google Scholar ]
57
49
URI
http://rims.institutims.rs/handle/123456789/100
Collections
  • Radovi istraživača / Researchers' publications
Institution/Community
Institut za ispitivanje materijala
TY  - JOUR
AU  - Bošnjak, Srđan
AU  - Zrnić, Nenad
AU  - Simonović, Aleksandar
AU  - Momčilović, Dejan
PY  - 2009
UR  - http://rims.institutims.rs/handle/123456789/100
AB  - This paper describes the failure analysis results of the bucket wheel excavator (BWE) portal tie-rod support. The results of finite elements analysis (FEA) point out the occurrence of pronounced stress concentration, whereby multiple stresses in the failure zone exceed the yield stress of the basic material. Experimental investigation on fracture surfaces by scanning electron microscope (SEM) and light microscope (LM) revealed the existence of porosities and inclusions in the weld metal. Moreover, various types of fracture (fatigue, transition, brittle) and their uneven fraction observed on fracture surfaces are induced by structural characteristics of the base metal, welding technology and the construction itself. Based on the presented results it is conclusive that the failure of the support was the consequence of superposition of the negative effects caused by inadequate shaping and dimensioning of the support assembly for given load conditions, as well as influences of mentioned defects of the metal weld structure.
PB  - Pergamon-Elsevier Science Ltd, Oxford
T2  - Engineering Failure Analysis
T1  - Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support
EP  - 750
IS  - 3
SP  - 740
VL  - 16
DO  - 10.1016/j.engfailanal.2008.06.006
ER  - 
@article{
author = "Bošnjak, Srđan and Zrnić, Nenad and Simonović, Aleksandar and Momčilović, Dejan",
year = "2009",
abstract = "This paper describes the failure analysis results of the bucket wheel excavator (BWE) portal tie-rod support. The results of finite elements analysis (FEA) point out the occurrence of pronounced stress concentration, whereby multiple stresses in the failure zone exceed the yield stress of the basic material. Experimental investigation on fracture surfaces by scanning electron microscope (SEM) and light microscope (LM) revealed the existence of porosities and inclusions in the weld metal. Moreover, various types of fracture (fatigue, transition, brittle) and their uneven fraction observed on fracture surfaces are induced by structural characteristics of the base metal, welding technology and the construction itself. Based on the presented results it is conclusive that the failure of the support was the consequence of superposition of the negative effects caused by inadequate shaping and dimensioning of the support assembly for given load conditions, as well as influences of mentioned defects of the metal weld structure.",
publisher = "Pergamon-Elsevier Science Ltd, Oxford",
journal = "Engineering Failure Analysis",
title = "Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support",
pages = "750-740",
number = "3",
volume = "16",
doi = "10.1016/j.engfailanal.2008.06.006"
}
Bošnjak, S., Zrnić, N., Simonović, A.,& Momčilović, D.. (2009). Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support. in Engineering Failure Analysis
Pergamon-Elsevier Science Ltd, Oxford., 16(3), 740-750.
https://doi.org/10.1016/j.engfailanal.2008.06.006
Bošnjak S, Zrnić N, Simonović A, Momčilović D. Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support. in Engineering Failure Analysis. 2009;16(3):740-750.
doi:10.1016/j.engfailanal.2008.06.006 .
Bošnjak, Srđan, Zrnić, Nenad, Simonović, Aleksandar, Momčilović, Dejan, "Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support" in Engineering Failure Analysis, 16, no. 3 (2009):740-750,
https://doi.org/10.1016/j.engfailanal.2008.06.006 . .

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