Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support
Abstract
This paper describes the failure analysis results of the bucket wheel excavator (BWE) portal tie-rod support. The results of finite elements analysis (FEA) point out the occurrence of pronounced stress concentration, whereby multiple stresses in the failure zone exceed the yield stress of the basic material. Experimental investigation on fracture surfaces by scanning electron microscope (SEM) and light microscope (LM) revealed the existence of porosities and inclusions in the weld metal. Moreover, various types of fracture (fatigue, transition, brittle) and their uneven fraction observed on fracture surfaces are induced by structural characteristics of the base metal, welding technology and the construction itself. Based on the presented results it is conclusive that the failure of the support was the consequence of superposition of the negative effects caused by inadequate shaping and dimensioning of the support assembly for given load conditions, as well as influences of mentioned de...fects of the metal weld structure.
Keywords:
Finite element analysis / Failure analysis / Bucket wheel excavator / Accident investigationsSource:
Engineering Failure Analysis, 2009, 16, 3, 740-750Publisher:
- Pergamon-Elsevier Science Ltd, Oxford
Funding / projects:
DOI: 10.1016/j.engfailanal.2008.06.006
ISSN: 1350-6307
WoS: 000263709700007
Scopus: 2-s2.0-58549101875
Collections
Institution/Community
Institut za ispitivanje materijalaTY - JOUR AU - Bošnjak, Srđan AU - Zrnić, Nenad AU - Simonović, Aleksandar AU - Momčilović, Dejan PY - 2009 UR - http://rims.institutims.rs/handle/123456789/100 AB - This paper describes the failure analysis results of the bucket wheel excavator (BWE) portal tie-rod support. The results of finite elements analysis (FEA) point out the occurrence of pronounced stress concentration, whereby multiple stresses in the failure zone exceed the yield stress of the basic material. Experimental investigation on fracture surfaces by scanning electron microscope (SEM) and light microscope (LM) revealed the existence of porosities and inclusions in the weld metal. Moreover, various types of fracture (fatigue, transition, brittle) and their uneven fraction observed on fracture surfaces are induced by structural characteristics of the base metal, welding technology and the construction itself. Based on the presented results it is conclusive that the failure of the support was the consequence of superposition of the negative effects caused by inadequate shaping and dimensioning of the support assembly for given load conditions, as well as influences of mentioned defects of the metal weld structure. PB - Pergamon-Elsevier Science Ltd, Oxford T2 - Engineering Failure Analysis T1 - Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support EP - 750 IS - 3 SP - 740 VL - 16 DO - 10.1016/j.engfailanal.2008.06.006 ER -
@article{ author = "Bošnjak, Srđan and Zrnić, Nenad and Simonović, Aleksandar and Momčilović, Dejan", year = "2009", abstract = "This paper describes the failure analysis results of the bucket wheel excavator (BWE) portal tie-rod support. The results of finite elements analysis (FEA) point out the occurrence of pronounced stress concentration, whereby multiple stresses in the failure zone exceed the yield stress of the basic material. Experimental investigation on fracture surfaces by scanning electron microscope (SEM) and light microscope (LM) revealed the existence of porosities and inclusions in the weld metal. Moreover, various types of fracture (fatigue, transition, brittle) and their uneven fraction observed on fracture surfaces are induced by structural characteristics of the base metal, welding technology and the construction itself. Based on the presented results it is conclusive that the failure of the support was the consequence of superposition of the negative effects caused by inadequate shaping and dimensioning of the support assembly for given load conditions, as well as influences of mentioned defects of the metal weld structure.", publisher = "Pergamon-Elsevier Science Ltd, Oxford", journal = "Engineering Failure Analysis", title = "Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support", pages = "750-740", number = "3", volume = "16", doi = "10.1016/j.engfailanal.2008.06.006" }
Bošnjak, S., Zrnić, N., Simonović, A.,& Momčilović, D.. (2009). Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support. in Engineering Failure Analysis Pergamon-Elsevier Science Ltd, Oxford., 16(3), 740-750. https://doi.org/10.1016/j.engfailanal.2008.06.006
Bošnjak S, Zrnić N, Simonović A, Momčilović D. Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support. in Engineering Failure Analysis. 2009;16(3):740-750. doi:10.1016/j.engfailanal.2008.06.006 .
Bošnjak, Srđan, Zrnić, Nenad, Simonović, Aleksandar, Momčilović, Dejan, "Failure analysis of the end eye connection of the bucket wheel excavator portal tie-rod support" in Engineering Failure Analysis, 16, no. 3 (2009):740-750, https://doi.org/10.1016/j.engfailanal.2008.06.006 . .