Synthesizing a new type of mullite lining

Abstract

Various possibilities for developing new mullite-based refractory linings that can be applied in a casting process were investigated and are presented in this paper. An optimization of the refractory-lining composition design with the controlled rheological properties was achieved by applying different lining components and altering the lining-production procedure. Mullite was used as a high-temperature filler. A mullite sample was tested with the following methods: X-ray diffraction analysis, differential thermal analysis and scanning-electron microscopy. The particle shape and particle size were analyzed with the program package for an image analysis called OZARIA 2.5. It was proved that an application of this type of lining has a positive effect on the surface quality, structural and mechanical properties of the castings of Fe-C alloys obtained by casting into sand molds, according to the method of expandable patterns (the EPC casting process).