Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy

2014
Authors
Veljić, Darko M.Sedmak, Aleksandar

Rakin, Marko
Bajić, Nikola S.
Međo, Bojan

Bajić, Darko R.

Grabulov, Vencislav

Article (Published version)
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This paper presents experimental and numerical analysis of the change of temperature and force in the vertical direction during the friction stir welding of high-strength aluminium alloy 2024 T3. This procedure confirmed the correctness of the numerical model, which is subsequently used for analysis of the temperature field in the welding zone, where it is different to determine the temperature experimentally. 3D finite element model is developed using the software package Abaqus; arbitrary Lagrangian-Eulerian formulation is applied. Johnson-Cook material law and Coulomb's Law of friction are used for modelling the material behaviour. Temperature fields are symmetrical with respect to the welding line. The temperature values below the tool shoulder, i.e. in the welding zone, which are reached during the plunge stage, are approximately constant during the entire welding process and lie within the interval 430-502 degrees C. The temperature of the material in the vicinity of the tool is ...about 500 degrees C, while the values on the top surface of the welding plates (outside the welding zone, but close to the tool shoulder) are about 400 degrees C. The temperature difference between the top and bottom surface of the plates is small, 10-15 degrees C.
Keywords:
thermo-vision measurement / temperature fields / friction stir welding / finite element analysis / aluminium alloysSource:
Thermal Science, 2014, 18, S29-S38Publisher:
- Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd
Funding / projects:
- Design of processing and welding of the high strength Al-Mg alloys for road and railway trasportation applications (RS-34018)
- Micromechanical criteria of damage and fracture (RS-174004)
DOI: 10.2298/TSCI130512171V
ISSN: 0354-9836
WoS: 000338690200005
Scopus: 2-s2.0-84907063561
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Institut za ispitivanje materijalaTY - JOUR AU - Veljić, Darko M. AU - Sedmak, Aleksandar AU - Rakin, Marko AU - Bajić, Nikola S. AU - Međo, Bojan AU - Bajić, Darko R. AU - Grabulov, Vencislav PY - 2014 UR - http://rims.institutims.rs/handle/123456789/237 AB - This paper presents experimental and numerical analysis of the change of temperature and force in the vertical direction during the friction stir welding of high-strength aluminium alloy 2024 T3. This procedure confirmed the correctness of the numerical model, which is subsequently used for analysis of the temperature field in the welding zone, where it is different to determine the temperature experimentally. 3D finite element model is developed using the software package Abaqus; arbitrary Lagrangian-Eulerian formulation is applied. Johnson-Cook material law and Coulomb's Law of friction are used for modelling the material behaviour. Temperature fields are symmetrical with respect to the welding line. The temperature values below the tool shoulder, i.e. in the welding zone, which are reached during the plunge stage, are approximately constant during the entire welding process and lie within the interval 430-502 degrees C. The temperature of the material in the vicinity of the tool is about 500 degrees C, while the values on the top surface of the welding plates (outside the welding zone, but close to the tool shoulder) are about 400 degrees C. The temperature difference between the top and bottom surface of the plates is small, 10-15 degrees C. PB - Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd T2 - Thermal Science T1 - Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy EP - S38 SP - S29 VL - 18 DO - 10.2298/TSCI130512171V ER -
@article{ author = "Veljić, Darko M. and Sedmak, Aleksandar and Rakin, Marko and Bajić, Nikola S. and Međo, Bojan and Bajić, Darko R. and Grabulov, Vencislav", year = "2014", abstract = "This paper presents experimental and numerical analysis of the change of temperature and force in the vertical direction during the friction stir welding of high-strength aluminium alloy 2024 T3. This procedure confirmed the correctness of the numerical model, which is subsequently used for analysis of the temperature field in the welding zone, where it is different to determine the temperature experimentally. 3D finite element model is developed using the software package Abaqus; arbitrary Lagrangian-Eulerian formulation is applied. Johnson-Cook material law and Coulomb's Law of friction are used for modelling the material behaviour. Temperature fields are symmetrical with respect to the welding line. The temperature values below the tool shoulder, i.e. in the welding zone, which are reached during the plunge stage, are approximately constant during the entire welding process and lie within the interval 430-502 degrees C. The temperature of the material in the vicinity of the tool is about 500 degrees C, while the values on the top surface of the welding plates (outside the welding zone, but close to the tool shoulder) are about 400 degrees C. The temperature difference between the top and bottom surface of the plates is small, 10-15 degrees C.", publisher = "Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd", journal = "Thermal Science", title = "Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy", pages = "S38-S29", volume = "18", doi = "10.2298/TSCI130512171V" }
Veljić, D. M., Sedmak, A., Rakin, M., Bajić, N. S., Međo, B., Bajić, D. R.,& Grabulov, V.. (2014). Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy. in Thermal Science Univerzitet u Beogradu - Institut za nuklearne nauke Vinča, Beograd., 18, S29-S38. https://doi.org/10.2298/TSCI130512171V
Veljić DM, Sedmak A, Rakin M, Bajić NS, Međo B, Bajić DR, Grabulov V. Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy. in Thermal Science. 2014;18:S29-S38. doi:10.2298/TSCI130512171V .
Veljić, Darko M., Sedmak, Aleksandar, Rakin, Marko, Bajić, Nikola S., Međo, Bojan, Bajić, Darko R., Grabulov, Vencislav, "Experimental and numerical thermo - mechanical analysis of friction stir welding of high - strength alluminium alloy" in Thermal Science, 18 (2014):S29-S38, https://doi.org/10.2298/TSCI130512171V . .