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Analysis of current state and integrity evaluation for the supply tank of generation unit 6 of thermal power plant Nikola Tesla ”A”, Obrenovac

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Authors
Arsić, Miodrag
Bošnjak, Srđan
Grabulov, Vencislav
Veljović, Aleksandar
Savić, Zoran
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Abstract
Stable supply tank, with volume V = 250 m3 and operating pressure p = 1,5 MPa, of generation unit 6 at thermal power plant 'Nikola Tesla A' in Obrenovac, is designed for water-steam working fluid. It was made of steel Č 1204 as a single-part welded structure with a single wall. Cylindrical tank shell consists of 8 segments, while torispherical deep bottoms consist of 3 segments. The tank is in the horizontal position and it lays on 4 supports. There are five manometers installed at the tank for pressure control, as well as 5 spring-loaded safety valves. In this paper results of non-destructive tests performed on the tank are presented. Mechanical damages on parent material, up to 1.5 mm deep, were detected at the outer surface of the cylindrical section of the right bottom (as seen from the boiler) and on the inner surface of the shell, as well as sporadic pitting corrosion, up to 0.5 mm deep, and 2 mm misalignment of sheet metals in areas where shell segments are joined. Crack type li...near indications were detected on the surface of welded joints through the use of magnetic particle testing. Through ultrasonic and radiographic testing it was determined that the homogeneity of welded joints is satisfactory. Hardness testing was performed on all segments of the tank, and obtained values were in the range between 118 and 130 HB. Metallographic examination, performed on specimens of all segments of the tank, showed that microstructure of material is either fine-grained or striped ferrite-pearlite. On the basis of test results the repair technology for shell and bottom segments was made, while on the basis of the analytical calculation of tank strength the integrity evaluation was carried out for the upcoming period of service, depending on the category of the vessel.

Keywords:
Tests / Supply tank / Strength calculation / Integrity evaluation / Damage reparation
Source:
Advanced Materials Research, 2014, 1029, 14-19
Publisher:
  • Trans Tech Publications Ltd

DOI: 10.4028/www.scientific.net/AMR.1029.14

ISBN: 978-3038352402

ISSN: 1022-6680

Scopus: 2-s2.0-84912062662
[ Google Scholar ]
URI
http://rims.institutims.rs/handle/123456789/238
Collections
  • Radovi istraživača / Researchers' publications
Institution/Community
Institut za ispitivanje materijala
TY  - CONF
AU  - Arsić, Miodrag
AU  - Bošnjak, Srđan
AU  - Grabulov, Vencislav
AU  - Veljović, Aleksandar
AU  - Savić, Zoran
PY  - 2014
UR  - http://rims.institutims.rs/handle/123456789/238
AB  - Stable supply tank, with volume V = 250 m3 and operating pressure p = 1,5 MPa, of generation unit 6 at thermal power plant 'Nikola Tesla A' in Obrenovac, is designed for water-steam working fluid. It was made of steel Č 1204 as a single-part welded structure with a single wall. Cylindrical tank shell consists of 8 segments, while torispherical deep bottoms consist of 3 segments. The tank is in the horizontal position and it lays on 4 supports. There are five manometers installed at the tank for pressure control, as well as 5 spring-loaded safety valves. In this paper results of non-destructive tests performed on the tank are presented. Mechanical damages on parent material, up to 1.5 mm deep, were detected at the outer surface of the cylindrical section of the right bottom (as seen from the boiler) and on the inner surface of the shell, as well as sporadic pitting corrosion, up to 0.5 mm deep, and 2 mm misalignment of sheet metals in areas where shell segments are joined. Crack type linear indications were detected on the surface of welded joints through the use of magnetic particle testing. Through ultrasonic and radiographic testing it was determined that the homogeneity of welded joints is satisfactory. Hardness testing was performed on all segments of the tank, and obtained values were in the range between 118 and 130 HB. Metallographic examination, performed on specimens of all segments of the tank, showed that microstructure of material is either fine-grained or striped ferrite-pearlite. On the basis of test results the repair technology for shell and bottom segments was made, while on the basis of the analytical calculation of tank strength the integrity evaluation was carried out for the upcoming period of service, depending on the category of the vessel.
PB  - Trans Tech Publications Ltd
C3  - Advanced Materials Research
T1  - Analysis of current state and integrity evaluation for the supply tank of generation unit 6 of thermal power plant Nikola Tesla ”A”, Obrenovac
EP  - 19
SP  - 14
VL  - 1029
DO  - 10.4028/www.scientific.net/AMR.1029.14
ER  - 
@conference{
author = "Arsić, Miodrag and Bošnjak, Srđan and Grabulov, Vencislav and Veljović, Aleksandar and Savić, Zoran",
year = "2014",
abstract = "Stable supply tank, with volume V = 250 m3 and operating pressure p = 1,5 MPa, of generation unit 6 at thermal power plant 'Nikola Tesla A' in Obrenovac, is designed for water-steam working fluid. It was made of steel Č 1204 as a single-part welded structure with a single wall. Cylindrical tank shell consists of 8 segments, while torispherical deep bottoms consist of 3 segments. The tank is in the horizontal position and it lays on 4 supports. There are five manometers installed at the tank for pressure control, as well as 5 spring-loaded safety valves. In this paper results of non-destructive tests performed on the tank are presented. Mechanical damages on parent material, up to 1.5 mm deep, were detected at the outer surface of the cylindrical section of the right bottom (as seen from the boiler) and on the inner surface of the shell, as well as sporadic pitting corrosion, up to 0.5 mm deep, and 2 mm misalignment of sheet metals in areas where shell segments are joined. Crack type linear indications were detected on the surface of welded joints through the use of magnetic particle testing. Through ultrasonic and radiographic testing it was determined that the homogeneity of welded joints is satisfactory. Hardness testing was performed on all segments of the tank, and obtained values were in the range between 118 and 130 HB. Metallographic examination, performed on specimens of all segments of the tank, showed that microstructure of material is either fine-grained or striped ferrite-pearlite. On the basis of test results the repair technology for shell and bottom segments was made, while on the basis of the analytical calculation of tank strength the integrity evaluation was carried out for the upcoming period of service, depending on the category of the vessel.",
publisher = "Trans Tech Publications Ltd",
journal = "Advanced Materials Research",
title = "Analysis of current state and integrity evaluation for the supply tank of generation unit 6 of thermal power plant Nikola Tesla ”A”, Obrenovac",
pages = "19-14",
volume = "1029",
doi = "10.4028/www.scientific.net/AMR.1029.14"
}
Arsić, M., Bošnjak, S., Grabulov, V., Veljović, A.,& Savić, Z.. (2014). Analysis of current state and integrity evaluation for the supply tank of generation unit 6 of thermal power plant Nikola Tesla ”A”, Obrenovac. in Advanced Materials Research
Trans Tech Publications Ltd., 1029, 14-19.
https://doi.org/10.4028/www.scientific.net/AMR.1029.14
Arsić M, Bošnjak S, Grabulov V, Veljović A, Savić Z. Analysis of current state and integrity evaluation for the supply tank of generation unit 6 of thermal power plant Nikola Tesla ”A”, Obrenovac. in Advanced Materials Research. 2014;1029:14-19.
doi:10.4028/www.scientific.net/AMR.1029.14 .
Arsić, Miodrag, Bošnjak, Srđan, Grabulov, Vencislav, Veljović, Aleksandar, Savić, Zoran, "Analysis of current state and integrity evaluation for the supply tank of generation unit 6 of thermal power plant Nikola Tesla ”A”, Obrenovac" in Advanced Materials Research, 1029 (2014):14-19,
https://doi.org/10.4028/www.scientific.net/AMR.1029.14 . .

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