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Comprehensive approach to weld repair on elements of power transmission – case study for hydro turbine shaft

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Momčilović, Dejan
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Abstract
Turbine and generator rotors and shafts undergo high stresses during regular working life and, from a safety and operational aspect, are the most significant components of a power generation system. Depending on the appropriate operating conditions, like temperature and/or corrosion the, shafts can be fabricated out of low/high alloy heat resistance material or of low alloyed, highly toughened material for different application. Despite known good practice and developed operation procedures, the failures of shafts sometimes occurs. The right and well defined failure analysis is the basis for feasibility analysis of repair method in the power generating industry. The analysis of direct and indirect costs of repair after the failure analysis as well as the analysis of the repair and post-repair conditions of the repaired element is the vital for decision on the key question. Is it possible to repair this element and what is the optimal repair strategy? This paper compar...es and analyses two approaches, by weldability analysis and weld cycle simulation, in order to determine welding feasibility analysis of cracked hydro turbine shafts.

Keywords:
fatigue / failure / transmissions / turbine shaft / repair
Source:
Proceedings of the The 4th IIW South – East European Welding Congress, October, 10-13, 2018, Belgrade, 2018
Funding / projects:
  • Development of Methodology for Improvement of Operational Performance, Reliability and Energy Efficiency of Machine Systems used in the Resource Industry (RS-35029)

ISBN: 978-86-82585-13-8

[ Google Scholar ]
Handle
https://hdl.handle.net/21.15107/rcub_rims_452
URI
http://rims.institutims.rs/handle/123456789/452
Collections
  • Radovi istraživača / Researchers' publications
Institution/Community
Institut za ispitivanje materijala
TY  - CONF
AU  - Momčilović, Dejan
PY  - 2018
UR  - http://rims.institutims.rs/handle/123456789/452
AB  - Turbine and generator rotors and shafts undergo high
stresses during regular working life and, from a safety
and operational aspect, are the most significant
components of a power generation system. Depending
on the appropriate operating conditions, like temperature
and/or corrosion the, shafts can be fabricated out of
low/high alloy heat resistance material or of low alloyed,
highly toughened material for different application.
Despite known good practice and developed operation
procedures, the failures of shafts sometimes occurs. The
right and well defined failure analysis is the basis for
feasibility analysis of repair method in the power
generating industry. The analysis of direct and indirect
costs of repair after the failure analysis as well as the
analysis of the repair and post-repair conditions of the
repaired element is the vital for decision on the key
question. Is it possible to repair this element and what is
the optimal repair strategy?
This paper compares and analyses two approaches,
by weldability analysis and weld cycle simulation, in
order to determine welding feasibility analysis of
cracked hydro turbine shafts.
C3  - Proceedings of the The 4th IIW South – East European Welding Congress, October, 10-13, 2018, Belgrade
T1  - Comprehensive approach to weld repair on elements of power transmission – case study for hydro turbine shaft
UR  - https://hdl.handle.net/21.15107/rcub_rims_452
ER  - 
@conference{
author = "Momčilović, Dejan",
year = "2018",
abstract = "Turbine and generator rotors and shafts undergo high
stresses during regular working life and, from a safety
and operational aspect, are the most significant
components of a power generation system. Depending
on the appropriate operating conditions, like temperature
and/or corrosion the, shafts can be fabricated out of
low/high alloy heat resistance material or of low alloyed,
highly toughened material for different application.
Despite known good practice and developed operation
procedures, the failures of shafts sometimes occurs. The
right and well defined failure analysis is the basis for
feasibility analysis of repair method in the power
generating industry. The analysis of direct and indirect
costs of repair after the failure analysis as well as the
analysis of the repair and post-repair conditions of the
repaired element is the vital for decision on the key
question. Is it possible to repair this element and what is
the optimal repair strategy?
This paper compares and analyses two approaches,
by weldability analysis and weld cycle simulation, in
order to determine welding feasibility analysis of
cracked hydro turbine shafts.",
journal = "Proceedings of the The 4th IIW South – East European Welding Congress, October, 10-13, 2018, Belgrade",
title = "Comprehensive approach to weld repair on elements of power transmission – case study for hydro turbine shaft",
url = "https://hdl.handle.net/21.15107/rcub_rims_452"
}
Momčilović, D.. (2018). Comprehensive approach to weld repair on elements of power transmission – case study for hydro turbine shaft. in Proceedings of the The 4th IIW South – East European Welding Congress, October, 10-13, 2018, Belgrade.
https://hdl.handle.net/21.15107/rcub_rims_452
Momčilović D. Comprehensive approach to weld repair on elements of power transmission – case study for hydro turbine shaft. in Proceedings of the The 4th IIW South – East European Welding Congress, October, 10-13, 2018, Belgrade. 2018;.
https://hdl.handle.net/21.15107/rcub_rims_452 .
Momčilović, Dejan, "Comprehensive approach to weld repair on elements of power transmission – case study for hydro turbine shaft" in Proceedings of the The 4th IIW South – East European Welding Congress, October, 10-13, 2018, Belgrade (2018),
https://hdl.handle.net/21.15107/rcub_rims_452 .

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