Developing thermal insulation cement-based mortars with recycled aggregate in accordance with net zero principles

Abstract

The performance of thermo-insulation rendering mortars with alternations in ratios of powdered cordierite and talc was examined. The goal was to confirm that recycled kilnware cordierite can be reapplied in the mortar design without significant deterioration in performance in comparison with OPC mortar. Differential thermal analysis was employed for examining thermally induced reactions. The cavitation erosion, in testing sequences ranging from 30 to 120 minutes, was used to assess the compactness of the mortar structure. The physico-mechanical properties of experimental mortars were investigated. The morphologies of the mortar tablets upon cavitation were studied using a scanning electron microscope. It was established that cordierite and talc filler in amounts up to 20% enhance microstructural packing and mechanical strengths due to improved cementation and therefore contribute to cavitation erosion resistance. Higher amounts of talc cause structural degradation and mass loss during cavitation tests. Reducing manufacturing costs, energy consumption, and greenhouse gas emissions are the main objectives of the production of this waste-based construction composite, as the reuse of waste materials can help achieve a number of Sustainable Development Goals.